FLAGSHIP MODEL
500 L Vacuum Dual Planetary Mixer
MODEL: RJ-JBC-500L // CE & ATEX CERTIFIED
Engineered for high-viscosity compounding up to 2,500,000 cps. Features synchronous helical twist planetary kneading blades combined with two independent high-shear dispersion shafts for complete dead-zone-free mixing.
Technical Specifications
| Parameter | Specification Value | Engineering Notes |
|---|---|---|
| Total Tank Volume | 500 Liters | Working volume: 150L to 350L |
| Planetary Blade Speed | Revolution: 0–45 RPM / Rotation: 0–95 RPM | Dual helical twist, 5-Axis CNC machined |
| High-Shear Disperser Speed | 0–4,500 RPM (Dual Discs) | Saw-tooth or butterfly high-shear impeller |
| Vacuum Degree | ≤ -0.098 MPa (0.5 mbar absolute) | Double-end sanitary mechanical seal with buffer liquid |
| Viscosity Range | 10,000 – 2,500,000 mPa·s (cps) | Handles high-solid battery paste & thermal gels |
| Material Contact Parts | SUS316L / Hastelloy C276 / Ceramic | Mirror polished Ra ≤ 0.2 µm |
| Thermal Jacket Pressure | ≤ 0.6 MPa (Cooling & Heating) | Spiral guide baffle for ±1.0°C uniform temp |
| Lifting Mechanism | Hydraulic Gantry Lift | Dual hydraulic cylinders with safety drop lock |
Frequently Asked Questions — RJ-VPM-500L
Common engineering inquiries regarding vacuum retention, viscous material discharge, cleanroom compliance, and global FAT sign-off.
Q1. How does the vacuum retention system achieve -0.098 MPa?
Our proprietary dual-chamber mechanical shaft seal combined with fluoroelastomer O-rings maintains vacuum retention under ≤ -0.098 MPa for 24+ hours with helium leak rate < 1×10⁻⁸ mbar·l/s.
Q2. What maximum viscosity range can the RJ-JBC series handle?
The RJ-JBC series is optimized for non-Newtonian technical pastes up to 2,500,000 mPa·s (cps), such as thermal grease, silicone sealants, silver pastes, and battery slurries.
Q3. Can the mixing vessel be customized with ceramic or anti-wear lining?
Yes. For battery cathode/anode slurries sensitive to metallic contamination, we offer tungsten carbide flame spraying, ceramic lining, or PTFE coating options.